Equipment for foam concrete production:
Being the obvious leader at Russian market of equipment for
foam concrete production, we not only produce already known equipment and
chemicals, developed by our plant, but also invest a certain amount of money in
development of new equipment, technologies and mixtures for foam concrete
production. Our customers get up-to-date reliable equipment plus advanced
technologies in this field.
Types of equipment for foam concrete production:
Machines
Fomm-Prof are created on the basis of analogue of German foam generator.
Plants are assembled as an indivisible complex and produce up to 70 cubic
meters of foam concrete per day. Advantages of these machines are high output,
low expense of foam agent, easy installation into technological lines of
production. Besides, for the first time these plants are highly automated, as
they produce foam concrete of necessary density by pressing single button.
Despite the type of a foam concrete machine, it produces foam concrete. If a
work is to be filled up with this concrete at the construction, there is nothing
necessary but one of these plants and a compressor for it. When producing foam
concrete blocks, forms for blocks are to be filled up with outputting foam
concrete.
There are three ways of blocks producing:
1.
Filling into cassette metal forms. Filled foam concrete hardens during 10
hours, then a form is dissembled and finished blocks are taken from it. One form
can be used twice per day. Respectively, if production is 20 cubic meters of
foam concrete per day, it is necessary to have 10 forms and to work in two
shifts.
We manufacture highly accurate forms with a size error not
more than 1mm per block. Laser cutting and milling are used, when producing a
form. Forms are universal, i.e. one form is for producing both partition blocks
100mm thick and wall blocks 200mm thick. Type sizes of forms are 500х300х100(200),
600х300х100(200), and 400х200х200..
As volume of production is up to 40 cubic meters of blocks
per day, the form filling technology is more financially efficient. Advantages:
comparatively little financing and simplicity of production. Disadvantages:
difficulties in producing great volumes and attachment to type sizes.
2. 
Cutting
foam concrete array at cutting plants. Firstly foam concrete is filled into
forms without any partitions, where there is a great massif. Approximately in 8
hours, a great massif is fed to cut, where strings saw up blocks of it. This
method is highly labour and initial expenses consuming, while nowadays there are
normal plants for cutting cellular concrete. It hasn’t succeeded to create
good cutting plants for foam concrete.
3.
Pouring foam concrete into special forms and their further automatic falsework
removing
First foam concrete is poured into special forms with partitions, where after
firming concrete become ready blocks. Approximately in 14 hours forms are fed
into a plant for automatic falsework removing, where blocks are pushed to pallet,
while forms are lubricated.
This method is simple and productive. Great disadvantage is attachment to one
type size of produced blocks. A plant of automatic work removing is impossible
to be readjusted for producing blocks of other type sizes.
Chemicals for producing foam concrete:
For producing foam concrete there is necessary a foam
generator, a hardening accelerator (for producing foam concrete under the
temperature less than +15 °C and higher than +30 °C), and form lubricant. All
these chemicals may be bought from our company. As we are designers and
producers, we sell qualitative products at low prices, which can be seen in the
price-list. Descriptions are sent additionally.
Necessary areas for production:
Necessary area is sure to depend on planned volume of
production. If foam concrete blocks are to be produced the whole year round,
production of 10 cubic meters of foam concrete demands about 150 sq. m. If foam
concrete is to be produced only in summer time, sand and ready products may be
kept outdoor, so necessary areas decrease up to 80 sq. m. When designing big
factories, we develop preliminary schemes of placing the equipment in ready
buildings or of a new building.
Expense of materials for producing 1 cubic meter of
foam concrete:
Quantity of materials depends on produced density. Foam
concrete density is marked with a figure being equal to the weight of 1 cubic
meter. The most spread densities are 800 and 600. Here are figures of expenses
for them. Material expenses for other densities are shown in the operating
manual of the equipment.
Foam concrete specifications:
|
Type of foam concrete |
Density |
Density class |
Frost resistance |
Thermal conductivity V/(m · ° С) |
Steam penetrability mg/(m · h · Pa) |
|
Thermal conductive |
D400 |
В0,75 |
Not standardised |
0,29 |
0,11 |
|
D500 |
В1 |
Not standardised |
0,34 |
0,1 |
|
Constructional and thermal conductive |
D600 |
В2,5 |
From F15 to F35 |
0,38 |
0,1 |
|
D700 |
В3,5 |
From F15 to F50 |
0,1 |
0,23 |
|
D800 |
В5 |
From F15 to F75 |
0,12 |
0,2 |
|
D1000 |
В7,5 |
From F15 to F50 |
0,14 |
0,17 |
|
Constructional |
D1100 |
В10 |
|
0,18 |
0,15 |
|
D1200 |
В12,5 |
|
0,21 |
0,14 |
How to order and to produce equipment:
Before ordering equipment it is necessary to define the list
of necessary things. The following step is to call or to send the order by
e-mail. After receiving a contract marked with a sending date and an invoice for
paying, it is necessary to be paid. Equipment will be delivered according to the
terms.
Contact us:
Теl.: 007 911 142-29-33
stroybeton@gmail.com
